巴西专利BR112017004265B1 RIGID CONTAINER COMPRISING A NECK AND AN ATTACHED TAP TO DISTRIBUTE HIGHER DENSITY LIQUIDS FROM THE

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专利摘要:
faucet attached to a neck of a rigid container for dispensing liquids of higher densities from the container. there is described a tap (1) for dispensing liquids, particularly for dispensing high and medium density liquids from rigid containers, comprising: a body (3); means comprising stem (9); elastic drive means (11) of the means comprising rod (9); air inlet/outlet means (13, 25, 28) in the body (3) and inside the container; means comprising valve (7) for air passage; means comprising non-return valve (26), placed between the air inlet and outlet means (13, 25, 28) and the inside of the container, adapted to be guided and actuated by the pressure difference between the outside of the tap ( 1) and the inside of the container; anti-tampering and protection means (a); support means (e); and an integrated part (d).
公开号:BR112017004265B1
申请号:R112017004265-7
申请日:2014-09-04
公开日:2021-08-31
发明作者:Diego Nini
申请人:Vitop Moulding S.R.L；
IPC主号:

专利说明:

[001] The present invention relates to a faucet for dispensing liquids, and more particularly to a faucet for dispensing liquids with higher densities (for example, oil, detergent, and the like) from rigid containers.
[002] The faucet of the invention finds a non-limiting application both in a container equipped with a dispensing orifice, which operates as a seat for the faucet and as a filling hole for the container, as in a rigid container in which they are generally formed two holes, one of which is used to "house" the liquid dispensing tap and the other is used to fill the container; this second orifice also operates as an "air inlet" during the liquid dispensing step and therefore during normal use of the container, if a normal dispensing tap is connected to the other orifice, for example without the arrangement shown in the EP-A1-2377830; this when, and if, the production cycle first provides for insertion or screwing of the tap, and then filling through the other hole.
[003] In these cases, for most products on the market, the second orifice (that is, the one that in the production cycle will be closed by means of a "normal" faucet) also operates as an air inlet when the faucet is used (in practice the second orifice is made so that it remains at the top, in relation to the faucet, when used, giving the user the possibility to open it in order to let air in, and consequently prevent a vacuum from being created inside the container, which would inhibit the use of the faucet itself).
[004] In the prior art, in this first case, numerous problems occur: - very complex and expensive machines must be created for filling and inserting a plug (first the tap must be inserted, then the filling must be done from from the other hole and then this last hole must also be covered with another plug, or vice versa); - very costly containers must be created (since they have a very complex geometry with two threaded holes, usually with different size diameters); - the total cost of packaging is high, both for assembly and for stamping, for filling and for creation (usually from blow casting, but also from pre-blow molding), since the product is made up of numerous pieces; - there is a high cost for transporting containers already formed and with the tap already inserted in one of the two screw-on "nozzles"; the number of parts is limited and, above all, when containers already formed with an already assembled part are transported, air will in fact be transported (the already formed container has not yet been filled with liquid and therefore the first transport will only be with air); in addition, it will be necessary to carry out a first stage of assembly of the faucet in the container (the second stage of assembly will take place at the place where the filling will be made, so that the second hole is closed, that is, the one that will be used to ventilate the container and, above all, filling it), increasing assembly and transport costs; - there is little understanding on the part of the consumer, because if he does not remember to remove the second plug to compensate for the pressures, this causes the system to become blocked; - for containers that have only one hole in which the tap will be placed (and therefore there is no second ventilation hole), there are no tamper-evident or child protection systems that provide safety for the tap; in this way, two dangers arise: the faucet can be removed and the liquid ingested by children; and the faucet can be removed and the container filled with a different (or even lower quality) liquid; - the protection part is normally an autonomous part not integrated into the faucet, whose function is only to level the surface where the faucet is screwed; in practice, it protects the faucet from possible distortions during its storage on pallets, and above all it "flats" the surface on which the faucet is placed, thus being stackable, so that the containers can be stacked one on top of the other.
[005] There are also other distribution taps on the market that partially solve the aforementioned problems, but mostly keep other problems, or create new ones.
[006] For example, there is on the market a first tap (described in document GB-A-2333288) that derives, in relation to the pressure opening system (the so-called "pressure tap"), from the first tap introduced on the market (described in US-A-4452425), to which an integrated air passage has been added.
[007] There are many problems, and they are due to the fact that the plug coincides with, or is adjacent to, the liquid outlet. The fact that the air inlet and the liquid outlet are coincident or adjacent and not well separated, makes it possible to have a "blocking" effect of the air passage; in fact, the movement of fluid along the body and surface of the rod cylinder generates friction, which tends to slow it down. The fluid movement resistance is applied however only to the fluid particles immediately in contact with the surfaces. Therefore, the fluid will tend to adhere to the same surfaces, generating the famous possible "blockage" of the air passage. So, in short, at least in its vertical version, the air passage could malfunction; the fact that such malfunction also occurs in the "horizontal" version is not excluded, especially when there are liquids of high and medium density.
[008] There is also another type of distribution tap, which has an integrated air passage, and which is used with rigid containers containing liquids of high and medium density. This faucet is described in WO-A-2005124204. This dispensing tap works well, on average, but it has the following defects: - it has numerous parts (nine or ten), namely a cap, a body, four or five O-rings, a member of drive, a metal spring and a bell, where many of these parts (such as the spring and sealing rings) are accessories; therefore, it is a very expensive faucet, both to assemble and stamp; - sometimes, the metal spring (especially when the detergent does not operate correctly as a lubricant) is not able to resist the friction force of the sealing rings inside the faucet body, and therefore the faucet does not close perfectly, generating liquid leaks; - sealing rings are fragile and therefore are quickly damaged after use; - if figure 3 of patent WO-A-2005124204 is taken into account, where the open position of the tap is illustrated, another serious problem can be observed: if for some reason a pressure is applied to the container (although sometimes small leaks, even if no pressure is applied), causing a pressure increase (and therefore a pressure difference between the outside and the inside of the container), the liquid tends to leak out, in addition to the liquid outlet port. , also through the air inlet hole, flooding the inner chamber created in the drive member (which is also the spring seat). The liquid, after having filled the chamber, overflows out of the tap. Having a pin that returns to the interior of the faucet (when the faucet is open to make the detergent come out), it is possible to plug the liquid outlet hole, when the faucet is in its open position, causing the liquid to come out from the air orifice (without applying any pressure to the container), which in turn, as mentioned above, after having filled the actuating member chamber, will overflow out of the plug; - the gasket and metal spring-type accessories make the faucet difficult to be introduced, at the end of its useful life, in a plastic material recycling cycle, as it would be necessary, in the first place, to remove everything that does not it is made of plastic, such as a spring; unfortunately, to remove the spring, it is necessary to disassemble the entire faucet, with a waste of time and money and an unthinkable operation in a recycling cycle in industrial quantities; - in such faucets, it can also occur, especially when there are medium and high density liquids, the fact that the liquid dries up in the air passage and obstructs it. Especially in this type of faucets, it has been possible to observe that, when the faucet is closed, in the hollow space included between the two sealing rings, which have a hole in their center so that when the faucet is opened it communicates the interior of the container with the outside, there remains a liquid product that can dry and create a solid film that obstructs the communication hole with the outside (present in the actuation member), in which case the faucet ceases to operate correctly and the flow is blocked.
[009] For both taps mentioned above, there is no possibility of them being connected to a system (connector) used to keep the tap always open, since both taps are not provided, in the air passage, with an anti valve - return, which prevents the liquid from escaping when the tap is in its open position, due to the connector. The outlet port is connected to a device (connector), which in turn can be connected to a pump that drives the flow; therefore, it can happen that the tap is in an open position, but without distributing liquid from the liquid passage, since the pump, and consequently the automatic system to which it is connected, does not need this, and therefore without a safety valve in the air passage, the liquid would exit uncontrollably from that passage.
[010] Other previous faucets, as mentioned above, are problematic since, not having integrated air passages, they require two opposing nozzles (in one of them the faucet is placed, and in the other a normal plug is placed). During use, the nozzle opposite the faucet is opened to bring air into the container, so that there are no pressure differences between the outside and the inside of the container, which would block the flow of the faucet. This entire system (assembly, stamping and filling) is very expensive.
[011] Other arrangements of prior art valve systems are as follows: - that of document GB-A-406127, in which a closing ball is provided, held in position by a spring, unlike the innovative solution described below , in which the ball is self-actuated depending on the pressure difference, with the ball itself being very light [made, for example, of polystyrene (PS)] and thus making it possible to obtain a very sensitive valve even with minimal variations depression; - that of document GB-A-886369, which exploits the weight of a larger sphere and gravity to achieve its closure; - that of document EP-A-0633195, which exploits the gravity and inclination of the container to close it.
[012] The purpose of the present invention is to solve the aforementioned problems by providing a dispensing tap for liquids that is equipped with anti-tamper or child protection devices.
[013] Another objective of the present invention is to provide a faucet as described above, also having self-supporting arrangements, useful for transport and storage, equipped with an integrated protection piece.
[014] A further objective of the present invention is to provide a faucet as described above, equipped with an integrated air passage and a safety valve, which is self-actuated and self-controlled by pressure; such faucet is specially adapted to rigid containers, which preferably contain medium and high viscosity liquids.
[015] Another objective of the present invention is to provide a faucet as mentioned above, adapted, with appropriate and trivial modifications, to all types of containers, including, for example, the so-called "bag-in box" ("Bag-In -Box"), which does not need air passages, which would therefore be removed. The faucet of the invention is adapted to be used optionally with a faucet cover hood, which is also used to "regulate" the container + faucet system, which would otherwise have an irregular geometry, and, therefore it would be difficult to store.
[016] The above objectives, and others, as well as the advantages of the invention, are achieved, as will be shown in the description below, by a liquid dispensing tap as claimed in claim 1. Preferred embodiments and variations do not The trivial aspects of the present invention are claimed in the dependent claims.
[017] The present invention will be better described by some of its preferred embodiments, provided as non-limiting examples with reference to the attached drawings, in which: - Figure 1 is a front view of a preferred embodiment of the faucet. dispensing the present invention in its closed position; Figure 2 is a sectional view taken along line II-II in fig. 1; Figure 3 is a detailed view of the valve part of the tap in fig. two; - Figure 4 is a front view of the tap in fig. 1 in a partially open position; Figure 5 is a sectional view taken along the line V-V in fig. 4; - Figure 6 is a front view of the tap in fig. 1 in a fully open position; Figure 7 is a sectional view taken along line VII-VII in fig. 6; Figure 8 is a rear perspective view of the tap in fig. 1; Figure 9 is a front view of an embodiment of the sealing and closing valve member of the invention; Figure 10 is a sectional view taken along line X-X in fig. 9; Figure 11 is a perspective view of an embodiment of the dispensing tap stem of the invention; Figure 12 is a front view of the rod in fig. 11; Figure 12A is a sectional view taken along line XIIA-XIIA in fig. 12; Figure 13 is a sectional view of the faucet of the invention, illustrating a variation of the connecting piece to a container; Figure 14 is a detailed view of the connecting piece in fig. 13; Figure 15 is a detailed view of another variation of the connecting piece of the tap of the invention; Figure 16 is a detailed view of a further variation of the connecting piece of the tap of the invention; - Figure 17 is a sectional view of the faucet of the invention, illustrating another variation of the connecting piece to a container; Figure 18 is a detailed view of the connecting piece of fig. 17; Figure 19 is a detailed view of the seal between the stem of the stem and the body of the faucet in fig. 1; Figure 20 is a sectional view of a variation of the body of the faucet of the invention; Figure 21 is a detailed view of the coupling area between the stem and the body of the tap in fig. 20; Figure 22 is a sectional view of another variation of the body of the faucet of the invention; Figure 23 is a detailed view of the coupling area between the stem and the body of the tap in fig. 22; Figure 24 is a detailed view of the coupling area between the stem and the body of the tap in fig. 22, with the rod being present; Figure 25 is a perspective view of a variation of the tap stem of the invention; Figure 26 is a front view of the rod in fig. 25; Figure 27 is a detailed view of part of the rod of fig. 26; Figure 28 is a perspective view of another variation of the tap stem of the invention; Figure 29 is a front view of the rod in fig. 28; - Figure 30 is a sectional view taken along line XXX-XXX of fig. 29; Figure 31 is a perspective view of another variation of the tap stem of the invention; Figure 32 is a front view of the rod in fig. 31; Figure 33 is a sectional view taken along line XXXIII-XXXIII of fig. 32; Figure 34 is an exploded perspective view of the tap in fig. 1; Figure 35 is a front exploded view of the tap in fig. 34; Figure 36 is a sectional view taken along line XXXVI-XXXVI of fig. 35; Figure 37 is a detailed view of the faucet of the invention, illustrating another variation, with triple connection, of the connecting piece to a container; Figure 38 is a detailed view of a variation of the sealing profile with the opening of the container; Figure 39 illustrates a variation of an embodiment of the faucet head of the invention, emphasizing a variation of the air inlet hole at the top rather than at the front; Figure 40 illustrates a side sectional view of a variation of the non-return valve of the invention; Figure 41 is a detailed view of the valve in fig. 40; Figure 42 is a perspective view of the valve in fig. 40; Figure 43 illustrates a side sectional view of another variation of the non-return valve of the invention, having a small bead; Figure 44 is a detailed view of the valve in fig. 43; Figure 45 is a perspective view of the valve in fig. 43; - Figure 46 illustrates the rear view of the faucet of the invention, where the integration of the second small flexible edge is emphasized, which engages a standard neck present in the market; - Figures 47, 48 and 49 are front, side and sectional views of the standard neck to which the child protection devices attach, having a small flexible double edge; Figures 50, 51, 52 and 53 are a side view, a front view, a sectional view and a detailed view of the two small flexible edges of the tap of the invention; - Figures 54 and 55 illustrate a sectional view and a perspective view of the faucet of the invention, in its version with an integrated protection piece and having a protection device for children; figure 56 shows an exploded sectional view of the tap of figure 55; - Figures 57, 58, 59 and 60 show front, side, rear and perspective views of the body of the faucet of figure 55; - Figures 61, 62, 63 and 64 illustrate lateral sectional, lateral, detailed and perspective views of the integrated part "D".
[018] With reference to the figures, a preferred embodiment of the liquid dispensing tap of the present invention will be shown and described below. It will be immediately obvious to those skilled in the art that numerous variations and modifications (e.g. related to shape, sizes and parts with equivalent functionality) can be carried out on the described faucet, without departing from the scope of the invention as defined by the appended claims.
[019] With reference to the figures, a preferred embodiment of the dispensing tap 1 for liquids of the present invention, in its vertical application, is described. It will be immediately evident that the faucet 1 of the invention can also be realized in its horizontal version, with minimal updates, which are evident to a person of ordinary skill in the art.
[020] The faucet 1 primarily comprises a body 3, having the following main characteristics: a. it is formed in a single piece made of plastic material, on which a front cylinder 5 is formed, where a sealing valve 7 slides, which is attached to a movable rod 9, which in turn is attached to the upper spring member 11; B. at the front of the body 3, the air inlet port 13, or similar variations, is formed; ç. the lower part 14 of the body 3 is internally shaped with a contour that preferably has an inclined wall, which allows the lower part of the rod 9 (whose lower part 16 is formed with a self-centering frusto-conical geometry) to be coupled and seal of the liquid.
[021] With respect to item c, figures 19, 21 and 23 show three possible profiles of the body 3, adapted to perform the coupling and sealing with the lower part 16 of the rod 9; in particular, fig. 19 shows the case where the outer surface of the lower part 16 is smooth, and closes the circular protuberance 94 with which the lower part 14 (in the drawings) of the body 3 is internally equipped; fig. 21 shows the case where another coupling protrusion 96 is formed inside the lower part 14; and fig. 23 shows the case where the lower part 14 is internally equipped with a small bead 98 which will be coupled with the smooth outer surface of the lower part 16 of the shank 9, which will have a specific inclination so that the small ledge better cooperates with the shank and perform a perfect coupling, possibly "compensating" for possible centering failures or stem imperfections (as best seen in fig. 24).
[022] Instead, figures 25 to 27 and 28 to 33 show, among others, two different possible profiles of the lower part 16 of the rod 9; the two profiles are respectively smooth (figs. 25 to 27) and of the sphere type (figs. 28 to 33), the latter made so as to form an external concentric protrusion 18 that couples the smooth internal wall of the cylindrical part 5 of the body 3. It is also possible to create another alternative, namely a small flexible bead similar to the geometry in fig. 23, but placed on the wall of the rod; obviously, in this case, it will be necessary to have the smooth wall on the body (not shown).
[023] At the top of the sliding cylinder 5 of the valve 7, i.e. the part where the dome-shaped member 11 that operates primarily as a return spring will be coupled, there is a small bead 20 that is mechanically bent (or bent into a die or on an assembly machine) to create a starting point for the assembly of the inner seal valve 7, which would otherwise be damaged by the sharp edge that is created during stamping. In fact, by bending the small bead 20, the sharp edge moves outwards and does not require the sealing geometry of the inner valve 7 (creating a sort of starting point for assembly). Alternatively, by modifying the pressing system, the small bead 20 and riveting with rounded geometry could be removed, but the die would be more complex and expensive and therefore this is not the preferred solution, even if technically possible.
[024] Always referring to the body 3 of the faucet 1 of the invention, examining now the threaded area, which is adapted to be coupled with the container (not illustrated) containing the liquid to be distributed, it is possible to see the area of the two channels for the liquid and into the air; they are suitably geometrically structured so as to provide an absolute prevalence of liquid outflow, since the liquid passage 22 is formed as large as possible, and is preferably equipped with sloping walls to facilitate liquid conduction. The position of the air duct depends on the position of the front air hole 13 and the geometry of the valve 7 chosen, as will be seen below. The height X (only shown in fig. 13, simply so as not to complicate all the other figures in which it can be found) will allow to obtain a delay in opening the air hole 13 with respect to the lower part 14, to distribute liquid, so to create a prevalence of liquid and a vacuum inside the container, which will correctly operate a safety non-return valve 26, which is one of the main features of the present invention. The other main feature is the delayed opening of the faucet, which will allow the faucet itself, due to the vacuum, to operate correctly even without the ball-type safety valve.
[025] The safety non-return valve 26 is placed downstream of the air duct 28, in relation to the air inlet direction inside the container body. The duct 28 communicates with the air chamber 25 placed inside the cylinder 5 of the body 3, which is equipped with the orifice 13. The duct 28 ends with a conical profile 29 to perform a seal with the ball 32, which makes up the non-return valve 26. This valve 26 is further substantially composed of a plurality of small teeth 30 formed with a particular geometry, i.e. with a bevelled end 34 which makes it easy, on the one hand, to insert the ball 32 into the small ones. teeth (which form a kind of cage inside which the ball 32 is placed, so that it can be moved from an open position to a closed position of the air flow). At the chamfered end 34, a stop edge 36 is also provided, adapted to hold the ball 32 between the small teeth 30, after the ball 32 has been inserted therein. As a final practical embodiment, the small teeth 30 can be made of an elastic material, so that the ball 32 can be inserted therein at the end of the manufacture of the non-return valve 26, or, as a variation, the small ones. Teeth 30 can be formed as small straight teeth, which, to lock the ball 32, are heat riveted, or are mechanically bent. It is the conformation (shaping) of the small teeth 30, together with the use of a suitable plastic material, that determines the elasticity of the small teeth 30.
[026] In the figures, the small teeth 30 are always formed with a horizontal geometry, but it is evident that, with a particular stamping process, an inclined seat (not shown) for the non-return valve 26 could be obtained, which would advantageously allow that, in a rest position, the ball 32 is always in a closed position against the conical sealing geometry 29 formed in the body 3.
[027] The non-return valve 26 shown, in its embodiment with a cage of small teeth 30, flexible or not, and with the ball 32, could also be formed in a separate piece and adapted to other faucets on the market .
[028] The ball 32 can be replaced, with suitable adaptations of the general geometry of the various parts, with a stem (better illustrated in figure 45) or other parts, which allow the system to operate as a valve. A backrest for the ball 32 must also be provided, with the addition of a piece that will be coupled to the body, close to the air channel, through geometric adaptations (not illustrated). As shown below, equivalent embodiments are possible, as variations, in which the sphere 32 is replaced by a "mushroom" (campanula) 31 and a membrane (not shown).
[029] The peculiarity of such non-return valve 26 is that it is self-actuated by pressure, self-guided by the profile of the small teeth, and self-lubricated by the liquid (such lubrication is also provided during stamping, by adding to the plastic material a sliding agent that facilitates the sliding); in fact, it will act normally, after a vacuum has been created inside the container in relation to the outside, returning and releasing the orifice (in this case the air from outside will also enter the interior of the container); such valve 26 will also operate in the opposite direction, that is, in the case of pressure inside the container, it will cause the ball 32, self-guided by the small teeth, to collide with the conical profile and immediately close the air channel, avoiding flood the upper area of tap 1 (air zone), but directing all the pressurized liquid to the liquid outlet.
[030] The body 3 of the faucet 1 thus has a part 40 that will come into contact with the liquid container, making a perfect seal with the container itself. In this part 40 at least one reference member 41 is formed, which determines the correct position of the tap 1 in the container, cooperating with similar reference members placed in the same container.
[031] With respect to the process of placing and fixing between the container and the faucet, but not with reference to the sealing for liquids, part 40 can be made with various formats, some of which are non-limiting, being shown in the attached drawings. In general, the threading can be created simply by a thread 42, supported by two geometries 44 and 46, which cooperate with other geometries (not shown) present in the neck of the container, which cause the tap to stop in the correct position.
[032] Regarding the sealing for liquids between the faucet and the container, additionally other sealing options can be realized. Particularly, as can be seen in figures 1 to 8 and in detail in fig. 16, an inner sealing cylinder 48 may be provided equipped with a starting surface 50, with the sealing cylinder 48 also cooperating with at least one concentric triangular projection 52; in this embodiment, the cylinder 48 engages the neck of the container and the projection 52 pushes the end of the neck of the container.
[033] Alternatively, as shown in fig. 14, the sealing cylinder 48 can be equipped with a sealing protrusion 54, and can be geometrically shaped so as to flex in contact with the container body, automatically adapting to possible differences in size from one container to another .
[034] Alternatively, as illustrated in fig. 15, the configuration of fig. 14 can be associated with a small slender rim 56, which fits inside the neck of the container, thus increasing the seal.
[035] As an additional alternative, as shown in fig. 18, a flare 58 can be provided on the sealing cylinder 48, in its upper part (as shown), so that it makes a simple interference with the container body.
[036] As another alternative, not shown, in order to ensure the sealing between the tap 1 and the container, at least one, and preferably three threading sectors (as indicated with reference 37 in document IT-A-T02004A000749 of the same Applicant of the present invention) can be created, adapted to allow the rotation of the tap 1 around the neck of the container; such sectors are adapted to the type of threading that can be found in the neck itself, and, after screwing, followed by the screwing itself, this allows, therefore, to simulate the same screwing movement performed by a normal cap, for example, until they fit into a recess provided in the neck of the container. In this case, after the tap 1 has been anchored to the neck of the container, there is the characteristic that they can rotate around the threading direction of the tap 1, and the threading sectors again start following the thread until one sector "jumps" the threading of the container, allowing then to repeat the rotation, without anything happening to the tap 1, since everything is already anchored in the neck of the container. In this way, tap 1 can be oriented to the best position decided by the user.
[037] As can be understood from the examples mentioned above, it is obvious that other shapes and geometries can be provided, ensuring a perfect seal for liquids between the tap 1 and the container, with all these shapes and geometries being covered by the scope of the present invention.
[038] With respect to the internal valve 7, in the pattern arrangement particularly illustrated in figs. 9 and 10, it is stamped in a semi-rigid material that allows to simultaneously obtain the rigidity and flexibility requirements in some of its points; also here, during the stamping step, a slip agent can be added, which is then used to allow the part to have less slip friction on the barrel of the body.
[039] In particular, the upper lip 60 is flexible, to compensate for possible non-axial movements of the rod 9 and to always provide the correct "traction" in the sealing area.
[040] The lower lip 62 is also flexible to compensate and dampen possible non-axial movements (it operates as a guide present on the stem, unlike other taps on the market, which always have guides on the body); such geometry operates as a self-centering for the stem 9 during its sliding, that is, when the opening and closing operations of the tap 1 are performed. The external area of the valve 7 has a self-lubricating hollow space 63 and an area seal 64 (and therefore an area for dividing air and liquid), which, being always inserted in the liquid, never dry out, as in the previously proposed arrangements, and cooperate with the body 3 in its cylindrical part 5.
[041] The coupling area with stem 9 has an initial chamfer 66 for centering on stem 9, a sealing projection 68 on stem 9, and a clamping projection 70 that allows to secure stem 9 and valve 7.
[042] Finally, a safety cavity 72 is provided, which is used to contain possible material leaks.
[043] With respect to the upper spring member 11, which operates as a return spring, several geometries are obviously provided, in addition to that of the illustrated dome type. In the figure, it can be noted that such member 11 is equipped with clamping means 74 of the rod 9, equipped with at least one clamping projection 76, which is adapted to engage a corresponding recess 78 formed in the upper part of the rod 9; the member 11 is further equipped with sealing means 80 in the body 3, composed of a special geometry adapted to couple a corresponding sealing recess 82 formed outside the cylindrical part 5 of the body 3.
[044] With respect to shank 9, it can also be made with various geometries and arrangements, to better adapt to the applications. As illustrated in the non-limiting embodiments of Figures 11a 12A and 25 to 33, it is equipped with an elongated body 82', having at one end a sealing tooth 84 with the upper member 11, having at the opposite end a frusto-conical portion of self-centering 16, already illustrated, equipped with a smooth profile or with a ball-shaped sealing profile 18. Along the elongated body 82', a sealing seat with the valve 7 is provided, which is preferably composed of a tooth 86 and a recess 88, plus a liquid sealing area 90 cooperating with the lower part of the valve 7.
[045] In particular, figures 28 to 30 illustrate a first variation of the rod 9, in which tabs 77 are provided to center the rod 9 on the cylindrical part 5 of the body 3, and also a seat 79 for a sealing ring. In this variation, a liquid discharge orifice 81 is also present, having a drainage channel 83 which is coaxial with the axis of the cylinder 5, where such orifice 81 plays a safety function in case of inconveniences when there is spillage of the liquid.
[046] Figures 31 to 33, on the other hand, illustrate a second variation of the stem 9, this time made in one piece together with the valve 7, in order to have all the features of the standard tap 1, namely, a flexible lip seal , a guide on the stem and a safety cavity, in addition to improvements in the valve with sealing ring, ie the central discharge cavity. In this variation, open holes 87 are provided which, due to the cross-shaped geometry of the upper part, allow the communication of the cavity 72 with the safety discharge.
[047] The tap 1 of the invention can also be equipped with sealing means for guarantee purposes (not shown), with a known arrangement for this type of taps; such sealing means ensure that the faucet 1 and the container connected to it do not suffer from possible tampering. For this purpose, these means, when present, prevent the operation of turning on the tap 1, and when they are removed (for example, through a tearable opening having suitable protruding tabs that can be caught by the user) allow to activate the tap 1 and do it operate so as to open and close.
[048] With respect to the operating principle of the faucet 1 of the invention, for its complete understanding, together with the advantages that can be provided in relation to the faucets already known, it will be necessary to schematically analyze all its possible operational applications.
[049] In the case of a tap 1 applied to a rigid container without an integrated air passage, A' will designate the environment and B' the packaging system (faucet 1 + container); hence, pa will be the ambient pressure and pb the pressure inside the container.
[050] In this case, the liquid continues to leave the rigid container B' until pb > pa, and its distribution is interrupted (or, in any case, it decreases to a stop, with the rigid walls compensating for the vacuum, creating a species equilibrium) when the vacuum inside the container begins, ie, pb < pa.
[051] In the case of a tap 1 applied to a rigid container without an integrated air passage, but without a safety valve in the air passage, the air passage starts to operate when the vacuum inside the container starts; therefore, it can happen that the container becomes pressurized and therefore causes liquid to come out of the air hole. For this reason, until now it was necessary to place the liquid outlet port in correspondence with the air inlet port; the same happened if, when the liquid was spilled, a pressure was created in the container. The valve 26 of the invention solves this problem.
[052] In summary, faucet 1 of the invention is capable of solving all the aforementioned problems and, above all, it is the only faucet that is capable of being connected to a connection system (which causes it to remain open for large distributions) due to the help of the non-return valve 26.
[053] When the faucet is closed, there will be an upper area of the cap in which only air will be present, and the chamber will have a pressure equal to the pressure of the external environment, i.e. pa, due to the front vent hole 13 of the faucet 1 .
[054] The bottom of the faucet 1 and, of course, the entire part of the faucet 1 that is connected to the container, are immersed in the liquid; the upper and lower part are kept divided due to the sealing action performed by the internal valve 7 (which is connected to the stem 9), on the internal geometry of the front cylinder 5 of the body 3.
[055] The rod 9, in turn, is connected to the upper member 11, which provides a certain traction and keeps it coupled to the body 3, preventing the liquid from escaping.
[056] Another feature of the cock 1 of the invention is that the entire air intake duct 28 (which is not directly connected to the outside but has an intermediate chamber 25), when the cock 1 is in the closed position, is completely immersed in the liquid.
[057] This condition makes it impossible for the contained liquid to dry, and therefore the air duct is always "clean", and the inner ball valve is always well lubricated during use, especially when liquids are used of the oil or detergent type, in a situation where the non-return valve 26 and the inner sealing valve 7 always remain lubricated.
[058] When the tap 1 starts to open (figures 4 and 5), immediately the liquid duct 22, 24 opens, while the air duct 28, due to the height X described above, remains closed; then, immediately, an outflow prevalence of liquid begins to be created and, simultaneously, a vacuum begins to be created inside the container.
[059] Now, as can be seen in figures 6 and 7, proceeding with the opening course, at the end also the air duct 28 opens, immediately starting to aspirate, due to the vacuum created by the previous action, pulling the air to inside the container (therefore immediately cleaning the air duct 28, and making the very light and sensitive ball 32 return), to try to compensate for the pressure difference being created between the outside and the interior of the container.
[060] The safety valve 26 will act, for example, in case of a sudden pressure on the container, immediately closing the air duct. It can be noticed then that the non-return valve 26 is managed autonomously, due to the actuating pressures and pressure differences.
[061] When the tap 1 closes, first the air duct 28 closes, thus avoiding possible liquid leaks, and then the liquid duct 22, 24 closes (always having a higher prevalence due also to its disposal geometric).
[062] In this case, during the spill, part of the liquid comes out, and there is, in the internal valve 7, cavity 72, which functions as an accumulation tank, thus providing additional guarantees of correct operation, including in the case of a rod with central discharge as shown in fig. 33.
[063] The present invention is illustrated with reference to some preferred embodiments, but not limiting; it will be immediately obvious to one skilled in the art that numerous variations and modifications can be made, all of which fall within the scope of the invention as specified in the appended claims. For example, the sealing cage, ball and sealing cone assembly can be manufactured as a separate object, which can also be used in other faucets or applications that require a valve system that is sensitive to pressure changes.
[064] Furthermore, as shown in fig. 37, it is possible to carry out different sealing combinations between the inner sealing cylinder 48, the projection 52 and the small lip 56; fig. 37 shows the one in which all three members are present, for the realization of a triple seal. All other combinations adapted to realize double seals are obviously possible.
[065] As illustrated in fig. 38, furthermore, it is possible to realize the sealing profile of the sealing cylinder 48, designated by 50'; that is, two conical profiles that perform a double seal, external and internal, in the neck of the container, in its upper area; the neck performs an interference on the inside and tends to flex, but finds a small cone on the outside, which contains its expansion and makes a double seal. Also in this case it will be possible to make a triple or superior seal, adding other members, such as the projection 52 and the small bead 56 mentioned above, where the small bead 56 is the main seal.
[066] In addition, it is possible, as shown in fig. 39, that the air inlet hole 13 is formed by a stamping process with crossed male dies; the same process makes it possible to obtain a rounded profile in the body, without having to make the small bead, which must be riveted for the insertion of the internal valve, without damaging it. It is also possible to obtain, anyway, the small rim, even with this variation.
[067] Additionally, as shown in figs. 40 to 42, it is possible to make the non-return valve 26 to be shaped as a button 27 with a star-like opening 27'; such valve 27 is made of silicone, which is the only material that provides the opportunity to cut the part after stamping, to create the edges of the star 27' so that they are precisely sealed against each other. Valve 27 can be ultrasonic, heat welded, or laser welded; in addition, you can retain it by creating retaining geometry on the body, or by adding another retaining part.
[068] Finally, as shown in figs. 43 to 45, it is possible to make the non-return valve 27 with a geometry 31 of the "funnel" or "mushroom" type, or with a "small rim"; in this case, in addition to providing a suitable seat for the valve 31, it is possible to provide such a seat with a small edge profile 31' close to the sealing cone, in order to solve the problem of shrinking the area in which the small teeth 30 are coupled. Obviously, with respect to geometry 31, modifications (not shown) to the body will be required, or a part (not shown) will have to be added to provide a limit switch to the mushroom-like geometry.
[069] Currently, as mentioned above, there is, in faucet 1 of the invention, only one flexible bead which, when cooperating with the standardized "B" and "C" neck geometries shown in figure 51, generates its correct assembly/orientation and its perfect placement in the plastic container. The current market, however, requires that the faucet not be removable from the container once applied, due to two main reasons (especially if there is a single liquid outlet nozzle and therefore there is no second vent faucet): 1. Safeguard the company's image, which must be protected against violations; if a company sells detergents, for example, it must make sure that, at the end of its use, the tap is not removed and the container is not filled with worse liquids and then placed back on the market; 2. The other problem concerns safety: the market demands safety technologies for the protection of children, so that, especially if the container contains liquids hazardous to human health if ingested (eg, detergents), the container must have a faucet that is difficult to remove unless broken; this guarantees extreme safety against possible ingestion of the liquid by a child.
[070] Obviously, the market demands that these technologies be present on tap. The neck that is usually marketed (the most common, mostly in America, but also in Europe) is the 33mm neck.
[071] The purpose of the present invention is to obtain anti-violation and child protection arrangements for faucet 1, exploring the attachment to standardized neck geometries present in the market, without requiring costly modifications for the customer.
[072] Another objective of implementing the faucet of this invention is to create a faucet that allows for easier and cheaper assembly of the protective part (which, however, is also used as a support during storage) on the faucet.
[073] Another objective of implementing the faucet of this invention is also to create a faucet with support means integrated into the main body, obtained directly through molding, which rest on the inner surface of the protective part, which however will be integrated into the faucet and will no longer be a stand-alone part, as occurs in containers currently on the market. In this way, being an integrated part, an assembly step is eliminated (with the part being already integrated into the faucet, it will be assembled in the container in the same assembly step as the faucet), saving time and money and simplifying the container manufacturing method finished, making the cycle cheaper and more immediate.
[074] With reference to figures 27 to 33, will now be described the various arrangements that allow to obtain the objects mentioned above, required by the market.
[075] Taking into account the most common neck geometry on the market (33mm neck, as shown in figures 48 and 49), useful arrangements for fixing the tamper-evident and child protection system can be observed. created in the body of the faucet 1 of the invention.
[076] In detail, in figure 48, it can be seen the first coupling element B with anti-tamper and child protection function, and the second coupling element C with anti-tamper and child protection function, which , in the standard version, operate with a plane formed in the body of the tap in figure 8 (reference 41), determining its correct positioning on the container, while a first small flexible rim 40', in figure 5, determines its locking.
[077] The problem is that such a first small flexible flange 40' is very fragile and allows the removal of the tap 1 without particular problems.
[078] Therefore, in order to maintain this 40' arrangement, but also to double its retention, the addition of a third coupling element A with anti-violation and child protection function was conceived, shaped as a second small flange flexible arranged at 180° in relation to the first small edge, in order to be able to couple the outside of the first coupling element B, generating a combination of factors that, when added together, makes it impossible to remove the tap 1 from the container (or, any mode, particularly difficult to remove, without breaking the "faucet system"), thus obtaining the desired anti-tamper and child protection functions.
[079] Regarding the second technological innovation, which implies benefits in terms of assembly times and generic complexity of the assembly machine, it is obtained by integrating the protective part D into the body, and by creating, in the body itself, of structural ribs adapted to cooperate with the inner walls of the integrated protective part D, so as to obtain an area that allows a flat support also in the area where the tap 1 will be placed, and where usually the handle of the container is also seated.
[080] Part D will have first connection means D1 and D2 (figures 61, 63 and 64), adapted to cooperate with second connection means F1 and F2 present in the body (figure 58), housed in the tap body 1.
[081] In the same body of the faucet 1, support elements E (figures 57 and 58) are also formed, adapted to support a plurality of stacked faucets 1 when they are transported and stored.
[082] Finally, means G to guide the part B (figure 59) are also formed in the body of the faucet 1 of the invention.

权利要求:
Claims (18)
[0001]
1. Rigid container comprising a neck and a faucet (1) adapted to be fitted to the neck of the rigid container for dispensing liquids of higher densities from the container, the faucet (1) comprising: - a body (3) equipped with a connecting piece (40) to a container of liquid to be dispensed, and with a liquid dispensing passage (5, 22); - means comprising rod (9), adapted to open and close the liquid distribution passage (5); - elastic actuating means (11), adapted to actuate said means comprising rod (9) in their dispensing opening and closing positions; - air inlet and outlet means (13, 25, 28) in the body (3) and inside the container; - valve comprising means (7), adapted to open and close the air passage in said air inlet and outlet means (13, 25, 28); and - means comprising non-return valve (26) placed on said body (3) between said air inlet and outlet means (13, 25, 28) and the interior of the container, with said anti-return valve means - return (26) being adapted to be guided and actuated by a pressure difference between the outside of the tap (1) and the inside of the container; wherein the neck of the container further comprises a first coupling element (B), in the form of a tooth projection, with anti-tampering and protection function, and a second coupling element (C), formed as a projection of increased support, with anti-tamper and protection function, with the first coupling element (B) being adapted to cooperate with a plane (41) formed in the body of the faucet (1), to determine the correct positioning of the faucet ( 1) in the container; the faucet (1) further comprises a first small flexible flange (407), adapted to lock the faucet (1) through cooperation with the second coupling element (C); the faucet (1) additionally comprising a third coupling element (A), in the form of an inclined edge, with an anti-tamper and protection function, shaped as a second small flexible edge disposed 180° from the first small edge ( 407), the third coupling element (A) being adapted to couple the outer side of the first coupling element (B), namely the side opposite the side of the first coupling element (B) cooperating with the plane (41) generating a combination of forces that performs the function of anti-violation and protection, characterized in that it is also equipped with a protection piece (D), integrable to the faucet body (1) and having structural ribs formed in the faucet body (1 ), adapted to cooperate with the internal walls of the integrated protection part (D), in order to obtain an area that allows a flat support also in the area where the tap (1) will be placed, with said part (D) having first means of connection (D 1, D2), in the form of projections, adapted to cooperate, being housed therein, with second connecting means (F1, F2), in the form of recesses, present in the faucet body, said faucet body additionally comprising means (G), in the form of a tooth projection, to guide the protective part (D), said faucet (1) additionally comprising support elements (E), in the form of plates, obtained in the faucet body, projecting from this and adapted to support a plurality of taps (1) stacked during transport and storage.
[0002]
Rigid container according to claim 1, characterized in that said valve means (7) are stamped in a semi-rigid material, adapted to provide said valve means (7) simultaneously with rigidity and rigidity requirements. flexibility in some of its points, with said valve means (7) being equipped with a flexible upper rim (60), adapted to compensate for possible non-axial movements of said means comprising stem (9), and adapted to always provide a " traction" desired in the sealing area; said valve means (7) is further equipped with a flexible lower lip (62) adapted to compensate and damp possible non-axial movements, with said lower lip (62) operating as a self-centering member for said means. comprising rod (9) during its sliding.
[0003]
Rigid container according to claim 1, characterized in that said air inlet and outlet means (13, 25, 28) are constituted by an air inlet/outlet hole (13) formed in a front cylinder (5) of said body (3), by an air chamber (25) formed in said front cylinder (5) of said body, and by an air duct (28) adapted to connect said front cylinder (5) to the inside the container; a distance (X) between an axis of said orifice (13) and an axis of said opening (28) is adapted to obtain a delay in opening said air orifice (13) with respect to a lower part of distribution of liquid (14), so as to create a prevalence of liquid and a vacuum inside the container, with said vacuum being adapted to actuate said non-return valve (26).
[0004]
Rigid container, according to claim 3, characterized in that said duct (28) ends in a cone-shaped profile (29), to perform a seal with a ball (32) that composes said non-return valve (26), with said non-return valve (26) being further composed of a plurality of small teeth (30) adapted to contain said ball (32) within it.
[0005]
Rigid container according to claim 1, characterized in that said body (3) is formed in a single piece made of plastic material, in which a front cylinder (5) is formed where said sealing means (7) slides, with said means (7) being operatively coupled to said means comprising rod (9), and with said means comprising rod (9) being operatively coupled to said elastic actuation means (11); said cylinder (5) for sliding said means (7) is equipped with a small flange (20) on its upper part, that is, on its part adapted to receive by retention said elastic actuating member (11), with said small bead (20) being adapted to be bent, mechanically or in a matrix, so as to create a starting point for the assembly of said internal sealing means (7); said elastic drive means (11) being equipped with fastening means (74) with said means comprising rod (9), equipped with at least one fastening projection (76) adapted to couple a corresponding recess (78) obtained in an upper part of said means comprising rod (9), with said elastic drive means (11) being further equipped with sealing means (80) on said body (3), and with said sealing means (80) being comprising a geometry adapted to couple a corresponding sealing recess (82) formed outside said cylinder (5) of said body (3).
[0006]
Rigid container according to claim 1, characterized in that a lower part (14) of the body (3) is internally shaped with a profile, preferably with an inclined wall, with said lower part (14) being adapted to be coupled so as to realize a seal for liquids, with a lower part (16) of said means comprising rod (9), and with said lower part (16) being made with a self-centering frusto-conical geometry.
[0007]
Rigid container according to claim 6, characterized in that an outer surface of said lower part (16) of said means comprising stem (9) is smooth, being adapted to seal a circular protrusion (94, 96) with which said lower part (14) of said body (3) is internally equipped.
[0008]
Rigid container according to claim 6, characterized in that said lower part (14) of said body (3) is internally equipped with a small bead (98) adapted to be sealingly coupled to the smooth external surface of the said lower part (16) of said means comprising rod (9).
[0009]
Rigid container according to claim 6, characterized in that said lower part of said body (3) is internally smooth, being adapted to be sealingly coupled to a concentric bulge (18) with which the external surface of the said lower part (16) of said means comprising rod (9) is equipped.
[0010]
Rigid container according to claim 1, characterized in that said body (3) is equipped with a part (40) adapted to come into contact with the liquid container and perform a seal with the container, with said part (40) being equipped with at least one reference member (41) adapted to correctly place said tap (1) on the container, cooperating with the reference members placed on the container.
[0011]
Rigid container according to claim 10, characterized in that said part (40) is equipped with a thread consisting of a thread (42) having a support of two geometries (44, 46), adapted to cooperate with other geometries present in the container.
[0012]
Rigid container according to claim 10, characterized in that said part (40) is equipped with an internal sealing cylinder (48) equipped with an initial surface (50), with said sealing cylinder (48) cooperating also with at least one concentric triangular projection (52), and with said cylinder (48) being adapted to engage the neck of the container and said projection (52) being adapted to push the end of the neck of the container.
[0013]
Rigid container according to claim 10, characterized in that said part (40) is equipped with an inner sealing cylinder (48) equipped with a sealing protrusion (54), with said protrusion (54) being fitted. to be geometrically shaped so as to flex in contact with the neck of the container, to automatically adapt to containers of different sizes.
[0014]
Rigid container according to claim 13, characterized in that said part (40) is further equipped with a small slender flange (56), such small flange (56) being adapted to be mounted on the outside of the neck of the container, increasing the seal.
[0015]
Rigid container according to claim 10, characterized in that said part (40) is equipped with an inner sealing cylinder (48), said sealing cylinder (48) being equipped with a flare (58) on its part. upper, thus being adapted to perform a simple interference with the neck of the container.
[0016]
Rigid container according to claim 10, characterized in that said part (40) is equipped with at least one, and preferably three threading sectors, adapted to allow the tap (1) to turn around the neck of the container and is operatively coupled with the neck of the container, once it has reached a desired operating position.
[0017]
17. Rigid container according to claim 10, characterized in that said part (40) is equipped with an internal sealing cylinder (48), at least one tooth-shaped sealing projection (52), and at least one small sealing lip (56), with each of said members (48, 52, 56) being present in combination with one another, or with all three members (48, 52, 56) being present simultaneously.
[0018]
Rigid container according to claim 10, characterized in that said part (40) is equipped with a sealing cylinder (48) having a profile (50') formed by two cone-shaped profiles, adapted to perform a double seal, external and internal, at the neck of the container.

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同族专利:

公开号 | 公开日

CN106794978B|2020-01-31|

US20170247239A1|2017-08-31|

MX2017002620A|2017-10-31|

WO2016035102A1|2016-03-10|

US10308496B2|2019-06-04|

CO2017001972A2|2017-05-10|

CA2959635A1|2016-03-10|

EP3194327A1|2017-07-26|

CN106794978A|2017-05-31|

BR112017004265A2|2017-12-12|

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法律状态:
2019-12-24| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

2021-07-13| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

2021-08-03| B350| Update of information on the portal [chapter 15.35 patent gazette]|

2021-08-17| B350| Update of information on the portal [chapter 15.35 patent gazette]|

2021-08-31| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 04/09/2014, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

申请号 | 申请日 | 专利标题

PCT/IT2014/000235|WO2016035102A1|2014-09-04|2014-09-04|Liquid dispensing tap, particularly for dispensing liquids with higher densities from rigid vessels|

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